main technical parameters and requirements in production line
- The maximum production width of the corrugated cardboard:1800mm
- Design speed:100m/min
- Economic speed:60-80m/min
note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172ºC)
a Paper rating of not less than B grade b Paper moisture content of about:11%±2%
c top paper:100-250g/m2 core paper:100--250g/m2
e corrugated paper:100-200g/m2
- Flute-type combination:A ,C, B, E(as customers' requirement)
- Steam the necessary requirements:
amount of steam 2500-3000Kg/Hr the highest pressure:1.2MPa
common pressure:0.8-1.1MPa
6,power supply:380V 50Hz Three-phase four-wire system
7,equipment installed total power:about120Kw The actual power consumption:about 60Kw(full speed)
8,equipment covers:about38m×10m×5m(Specific length of foundation Figure prevail)
9,Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position
10,Equipment applicability,Available in A, B, C class domestic or imported paper Paper
Customer-owned section
1,steam heating system:proposal with 2000Kg / Hr of a steam boiler pressure:1.25MPa steam pipeline.
2,air compressed machine,air pipeline,glue conveying pipe.
3,power supply,wires connected to the operation panel and line pipe.
4,water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
ZJ-F shaftless mill roll stand
Structural features:
★Symmetrical structure can also install two bundles of paper at the same time,Paper can be used for non-stop for a job;Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.
★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car;paper guide the use of channel 14 and the guide post weld,paper car adopt 10mmwelded stell,the length of track is 4500mm.
★manual dics brake,add screw following
★electric elements centralized control the electric elements,expand chuck.
RG-1-600 top(core)paper preheater
Structural features:
★In accordance with national standard category pressure vessel,and with the pressure vessel certificate.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable.
★electric adjustable angle, angle can rotate in the range of 360°,and adjust the paper preheat area.
technical parameters:
1,diameter of the preheat roller:¢600mm
Diameter of the angle:¢85mm×2
2,work power:380V 50Hz
3,motor power:250W short(S2)work system
main purchased parts,materials and place of origin:| Name of main parts | Brands or place of origin | Material and type |
| Steam rotary joint | Shandong tengzhou Lu guan qiu | |
| preheater | Hangang or Jigang | Q235BPressure Vessel Plates |
| bearing | HRB,ZWZ,CYC | |
| Seat belt bearing | Zhengjiang five rings | |
| reducer | Shandong, De zhou,Jin bu huan | |
| relays | Chint or de li xi | |
| Angle axis | | GB seamless steel pipe¢85 |
| traps | Beijing | Inverted bucket |
Structural features:
★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet,not less than 1.5 meters away from the host,Fully enclosed full operation side.
★base and wallboard cast iron wall,Wallboard thickness130mm.universal Joints.
★corrugated roller material adopt 48CrMoalloy steel,quenched,Laser hardening,Surface finish,main roll of corrugated diameter¢ 280mm,surface hardnessHRC60degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings.
★pressure roller ¢ 284mm,surface grinding and chrome-plated;cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices).
★pneumatic control glue to glue back, glue roller diameter ¢215mm,Engraved polished surface after a 36-line pit style textured machined chrome plated,after scraping the roller surface polished hard chrome plated.
★Corrugated roller, pressure roller materials provided by the Central Plains Steel,High on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ¢ 160mm cylinder with compression cylinder.
★preheat roll adopt seamless steel pipe production by tiangang ¢ 300mm,connecting with metal Hose.
regular technical parameters:
1,effective width:1800mm 2,operation direction:left or right(determined in accordance with customer plant)
3,design speed:100m/min 4,temperature range:200-260ºC
5,corrugated flute:(UV type or UVV type)
roller diameters parameters:
1,diameter of corrugated roller: ¢280mm 2,diameter of pressure roller: ¢284mm
3,diameter of glue roller: ¢216mm 4,diameter of preheat roller: ¢320mm
powered motor parameters:
1,main drive motor:7.5Kw rated voltage:380V 50Hz Continuous (S1) working standard
2,suction motor:7.5Kw rated voltage:380V 50Hz Continuous (S1) working standard
main purchased parts,materials and place of origin:| Name of main parts | Brands or place of origin | Material and type |
| Wall and Pedestals | Production own | HT200 |
| Rotary joints and metal hoses | Shan dong teng zhou luguanqiu | |
| Main drive motor | Hebei Hengshui | 7.5Kwspeed motor |
| bearing | HRB,ZWZ,CYC or Zhengjiang wanxiang | |
| Seat belt bearing | Zhengjiang five rings | |
| High pressure air | Shanghai Yingfa | |
| cylinder | Zhengjiang Sanzheng | |
| contacts | Chint or de li xi | |
structural features:
★This part is the main beam of the 20th channel, 16-beam, angle iron 63, column, etc. are connected.
★Both sides of the security fence, ladder , high-strength save people the word pedals, ensure the safety of personnel and easy to operate.
★Pull the paper shaft surface tension axis, feeding shaft by grinding hard chrome plated.★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow can be infinitely adjustable.
★Dual front bezel correction guide column positioning, screw driver, fast and accurate positioning, walking steadily.
roller diameters parameters:
1,Paper roll and a tension roller diameter:¢130mm diameter of conveyor roller:¢110mm
2,Active tension roller diameter:¢85mm diameter of over paper rollers and guide rollers:¢110mm
3,Paper towing shaft diameter:¢110mm
Motor and electrical parameters:
1,corrugated single paper lift motor:3Kw 380V 50Hz continuous(S1)work system
2,The bridge adsorption motor:3Kw 380V 50Hz continuous(S1)work system
3,Wide motor tune cardboard: 250W 380V 50Hz short(S2)work system
main purchased parts,materials and place of origin:| Name of main parts | Brands or place of origin | material |
| The bridge main skeleton | Tiangang or tanggang | NO20channel iron,NO18beam,NO12channel iron,NO63angle,40*80squal steel and so on connected. |
| guardrail | tiangang | ¢42mmLow pressure fluid pipe |
| Paper lifting belt | Shanghai | PVC conveyor |
| Cardboard conveyor | Hebei | Parallel transport rubber band |
| Adsorption inverter fan | Shanghai yingfa motor factory | |
| inverter | Taiwan delta | |
| bearing | HRB,ZWZ,LYC | |
| Seat belt bearing | Fujian fushan | |
| Paper width adjustment gear | Shangdong jinbuhuan reducer | |
| Paper motor(frequency) | Hebei hengshui yongshun motor | |
| Conveying rollers and the rollers, the paper roll | Tiangang Seamless steel pipe | |
| contacts | Chint or de li xi | |
| button | Chint NP2series | |
Structural features:
★preheat roller accord with the national standard of the pressure vessal,and enclosed the pressure container certificate and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★electric adjustable angle, it can rotated adjust the paper preheat area in the range of 360°.
technical parameters:
1,diameter of preheat roller:¢600mm range of angle adjustment:360°rotation diameter of wrap angle axis:¢85mm
2,steam temperature:150-200ºC steam pressure:0.8-1.3MPa
3,motor power:250W short(S2)working system 380V 50Hz
Mainly purchased parts, raw materials and origin:| Name of main parts | Brands or place of origin | material |
| Steam rotation joint | Fujian quanzhou yujie | |
| preheater | Hangang or jigang | Q235B pressure container board |
| bearing | HRB,ZWZ,LYC | |
| Seat belt bearing | Fujian fushan bearing | |
| reducer | Shandong dezhou jinbuhuan | |
| contacts | Chint or de li xi | |
| Angle axis | | GB seamless steel pipe¢85 |
| traps | Beijing | Inverted bucket |
Structural features:
★After the glue roller surface after quenching inner hole machining, grinding and dynamic balancing surface engraved with pit style textured, coating evenly, less consumption of plastic.
★doctor roller surface by grinding and hard chromium plating.
★other guide rollers with hard chrome plated.
★Pressure roller with pneumatic lift, easy operation.
★ manually adjust scraping gap.
★glue roller ¢ 215mm,Doctor roll¢ 122mm,press paper roller¢ 122mm,preheat roller 270mm.
★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance.
regular technical parameters:
1,MAX.working width:1800mm 2,operation direction:left or right(Determined in accordance with the customer's facility)
3,design speed:100m/min 4,Gas supply system:0.4-0.6Mpa
5,Preheat cylinder temperature range:150-200ºC Steam pressure:0.8-1.2Mpa
Roller diameter parameters:
1,glue roller diameter:¢215mm doctor roller diameter:¢122mm
2,lower preheating roll diameter:¢270mm under preheat roller diameter:¢270mm
3, Over the paper roll diameter:¢85mm
Power motors and electrical parameters:
1,glue roller initiative frequency motor:3KW 380V 50Hz Continuous (S1) working standard
2,glue pump motor: 2.2KW 380V 50Hz Continuous (S1)working system
Mainly purchased parts, raw materials and origin:| Name of main parts | Brands or place of origin | material |
| Glue roller and doctor roller | Tiangang production | 45 Quenched and tempered steel |
| Preheat roller | Tiangang or jigang | Q235BContainer board |
| Bearing | Ha, Wa, Luo or Zhejiang Wanxiang | |
| Seat belt bearing | Zhejiang wuhuan | |
| Pneumatic solenoid valve | Japan SMC or AirTAC | |
| Relays | Chint or Delixi | |
| Main reducer | Shandong jinbuhuan | |
| Frequency machine | Taiwan Delta or INVT | |
| Steam valve | Zhengzhou yuming | |
Structural features:
★Heating plate surface by grinding treatment, hot plate width 600mm, a total of 12 heating plate and cooling 4 m.
Heating plate with a container board production, in line with national standards for a class pressure vessel, with pressure vessel certificate and inspection certificate.
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic lifting.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.
technical parameters:
1,temperature requirement:160-200ºC steam pressure:0.8-1.3MPa 2,air source pressure:0.6-0.9MPa
3,Cooling stereotypes length:4m Heating plate quantity:9 pieces
4,hydraulic system pressure:6---8MPa
roller diameter parameters:
1,upper drive rubber roller diameter:¢475mm lower drive rubber roller diameter : ¢350mm Wear rubber Outsourcing
2,Former follower with roller diameter:¢215mm back setting belt driven roller diameter:¢176mm
3,Platen roller: ¢70mm Setting roller diameter:¢86mm
4,upper belt tension roller diameter:¢155mm upper roll diameter with detuning:¢124mm
5, Entrusted with the roll diameter lower belt:¢130mm
Note: All the roller surface after grinding are hard chrome plated.
Power motors and electrical parameters:
1,Main drive motor power:22Kw 380V 50Hz Continuous (S1) working standard
Mainly purchased parts, raw materials and origin:| Name of main parts | Brands or place of origin | Material and type |
| Main skeleton | Tiangang or laigang | NO36Channel steel |
| preheater | Dezhou luxing chemical factory | Q235BContainer board production |
| Main drive motor | Hebei hengshui | frequency motor |
| Cotton belt | Shenyang | |
| traps | Beijing | Inverted bucket |
| contacts | France | |
| button | Chint NP2 series | |
Air switchs
Air switch | France | |
| Frequency machine | Taiwan delta | |
| bearing | HRB,ZWZ,LYC | |
| Drive wallboard | Production by own | |
| Pneumatic elements | Japan SMC or AirTAC | |
| Proximity Switch | Japan OMRON | |
| Seat belt bearing | Fujian fushan | |
| Hot plate | Production by own | |
structural feature:
★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly.
★the whole machine can remove left and right,cycloid reducer to adjust.
★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.
★the machine adopt five knives eight lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.
regular technical parameters:
1,effective width:1800mm 2,The maximum mechanical speed:100m/min
3,Mechanical configuration: 5knives 8lines 4,The minimum width of the cutter:135mm
The maximum width of the cutter:1850mm
Power motors and electrical parameters:
1,Line cutter line motor:0.4Kw 2,Knife wheel drive motor:5.5Kw
Mainly purchased parts, raw materials and origin:| Name of main parts | Brands or place of origin | Material and type |
| Frequency motor | Hebei hengshui yongshun | |
| bearing | harbin | |
| Seat belt bearing | Fujian fushan | |
| Relay machine | France | |
| Proximity Switch | Iapan OMRON | |
| Solenoid valve | Zhejiang sonorCSM | |
| Left and right traverse motor | Shandong jinbuhuan reducer | |
structural feature:
★it can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.
★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed).
regular technical parameters:
1,Minimum cutting length:500mm 2,Maximum cutting length:9999mm
3,Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
Roller diameter parameters:
1,Cross on the knife shaft center distance:¢216mm 2,Before the lower conveying roller diameter ¢156mm
3,After the lower conveying roller diameter: ¢156mm 4,The front of the platen roller diameter: ¢70mm
5,The front of the platen roller diameter: ¢70mm
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.
Power motors and electrical parameters:
1,main drive motor power:12.5Kw Full AC synchronous servo
2,Before feeding motor power:3Kw(Frequency Control)
3,Oil pump motor power:0.25Kw
Mainly purchased parts, raw materials and origin:| Name of main parts | Brands or place of origin | Material and type |
| Full AC servo motor | Shanghai futian | 12.5Kw |
| Feeding frequency motor | Hebei hengshui yongshun | |
| bearing | HRB,ZWZ,LYC | Up and down the knife roller bearings from Japan NSK |
| belt | Germany OPTIBELT | |
| Up sleeve | Xianyang chaoyue | |
| Seat belt bearing | Fujian fushan | |
| Contacts and relays, relays of middle | France | |
| Proximity Switch | Japan OMRON | |
| Flying shear servo control system | Germany kebi | |
| Motion control board | Germany MKS-CT150 | |
| Rotary encoder | Wuxi ruipu | |
| Feeding drive | Taiwan delta | |
| Human Machine Interface | Taiwan WEINVIEW or MCGS | |
| Sun gear | China shenzhen | |
| Pneumatic components | Zhejiang sonor CSM | |
structural features:
★Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.
★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.
★Vertical bin using wide flat belt conveyor transport.
technical parameters:
1.The maximum accumulation length:3000mm
2,The maximum stack height:200mm
Power motors and electrical parameters:
1.Main conveyor motor:3Kw adopt frequency motor
2,Lateral output of the motor:1.5Kw Three-phase asynchronous motor
3,Walking Motor:1.5Kw Three-phase asynchronous motor 
