Basic Info.
Max Print Size
2500X4000mm
Product Description
HRB-2542 LEAD EDGE FEEDER 3 COLOR PRINTER SLOTTEER DIE CUTTER MACHINE WITH STACKER
Main Technical ParametersHRB-2542 LEAD EDGE FEEDER PRINTER SLOTTER
DIE CUTTER MACHINE |
Wall board thickness
| 70mm |
| Frame inner dimension | 4200mm
|
Max Machine Speed (pcs/min)
| 120 |
Max. Feeding Size (mm)
| 2500×4000mm |
Max print size (mm)
| 2400x3800mm |
Skip-feeding Size (mm)
| 2700×4000mm |
Min. Feeding Size (mm)
| 700x600mm |
Standard Plate Thickness (mm)
| 4-7.2mm |
Print precision (mm)
| ≤±0.5mm/print unit |
Slotter precision (mm)
| ≤±1.5mm/print unit |
Die cutter precision (mm)
| ≤±1.5mm/print unit |
Main motor power
| 45KW |
Total motor power
| 50-70kw
|
Frame material
| Best quality Casting iron
|
Gear material
| 20 CrMnTi |
- 1) The electric control unit is separated and attached with an alarm bell, and a bell alarm is held to ensure the safety of staff.
- 2) Pneumatic interlocking device is adopted between each unit, which is firmly locked, convenient and accurate.
- 3) Each unit is equipped with an opening and closing and locking button switch, which can realize the opening and closing and locking of any unit, making operation easier, more convenient and faster.
- 4) The clutch drive shaft of the unit is equipped with a friction clutch to avoid misoperation and damage to the machine.
- 5) Install the overall locking mechanism of the unit to ensure that the machine is stable and accurate when the machine is speed-adjusted.
- 6) Self-locking function of the host.When the unit is not fully locked, the host cannot start to ensure the safety of the operator and the machine.Under the normal working condition of the host, the clutch function of the unit is automatically locked and does not work, so as to avoid misoperation. Injuries and damage to unnecessary people and machines.
2. Leading edge paper feeding system- 1) The leading edge paper feed selects six rows of shafts to make the large cardboard more stable. It can transport rigid thin cardboard and e-flute three-layer board.
- 2) The high-pressure centrifugal fan sucks air to assist paper feeding. It can adjust the air volume according to the degree of bending of the cardboard to ensure smooth paper supply.
- 3) The left and right positions of the side fence are electrically adjusted, driven by a motor and a screw.
- 4) The upper and lower gaps of the front bezel are manually adjusted synchronously, and there is an automatic locking device, which is automatically locked after adjustment.
- 5) The position of the tailgate is electrically adjusted, which is simple and fast.
- 6) Separate sheet feeding device (continuous or separated sheet feeding can be selected according to needs) to determine the processing of large-size cardboard.
- 7) The planned production quantity can be set. When the plan is completed, the system automatically instructs to stop paper feeding and issues a warning signal. The paper feeding department is equipped with a PLC and a 10-inch color touch screen to display the phase settings of the printing, grooving, and die cutting sections, and You can set and display the production quantity and alarm to the order.
3.Dust collection device- 1) Brush dust removal device can remove dust on the surface of cardboard and improve the quality of printing plate.
- 2) A dust suction fan is installed to remove fine dust and other debris on the cardboard to determine the printing quality of the cardboard.
4.Feeding roller- 1) The paper feeding upper roller is a rubber roller (φ165mm).
- 2) The paper feeding upper roller uses seamless steel rollers to cover the wear-resistant rubber and perform dynamic balance correction, which can play an elastic buffering role and avoid crushing cardboard and mishandling waste.
- 3) The surface of the paper feeding rubber shaft is provided with grooves to minimize the pressure and avoid destroying the corrugated strength of the cardboard.
- 4) The paper feed lower roller adopts surface knurled steel roller, hard chrome plating, and dynamic balance correction to increase paper feed friction.
- 5) The gap of the paper feed roller is manually adjusted, the scale is displayed, the adjustment range is 1-12mm, and there is a self-locking device, which automatically locks after adjustment, and the adjustment is simple and convenient.
Printer Unit1.Printing roller- 1) Printing roller φ800 (including plate diameter)
- 2) Steel plate material, surface grinding, hard chrome plating.
- 3) Dynamic balance correction, stable operation, suitable for high-speed operation.
- 4) Ratchet fixed scroll plate shaft, can realize quick version change.
- 5) Full-hanging type hanging board groove, suitable for 10mm hanging board.
- 6) When loading and unloading the printing plate, the foot switch is electrically controlled by forward and reverse rotation, and the plate change is simple and fast.
- 7) Printing phase adjustment: planetary gear structure, the printing roller is equipped with automatic zeroing device, and it is controlled by plc and 7-inch touch screen. Click to enter the platen roller phase adjustment interface. It has automatic zeroing and automatic registration (printing memory ) And preset printing positions.
- 8) Printed phase fixing device, pneumatic brake device, when the unit is engaged, the brake is automatically locked, the original gear position is maintained, and the machine is automatically opened after the machine is locked.
- 9) Wipe board memory function, reset automatically after cleaning the printing plate, convenient and quick.
- 10) The axial adjustment is manual adjustment, and the adjustable distance is 10mm left and right.
2. Imprinting roller- 1) The outer diameter of the embossing stick is 215mm.
- 2) Surface grinding, hard chrome plating.
- 3) Balance correction, smooth operation.
- 4) The gap of the platen roller is adjusted manually, the adjustment range is 1-12mm, and the cross slider is used to connect.The transmission gear always guarantees the correct position of meshing when adjusting.
3.Metal Anilox Roller- Metal anilox roller with hard chrome plating, 180-250 line / inch optional
- 1) The outer diameter of the anilox roller is φ240mm.
- 2) Produced by professional manufacturers, with consistent outlets and even ink application.
- 3) The anilox roller gap dial shows manual adjustment, the adjustment range is 1-8mm, and the cross slider is used to connect.The transmission gear always guarantees the correct position of meshing during adjustment.
- 4) Pneumatic lifting screen roller prevents the printing plate from being re-inked and the ink in the screen roller cavity will dry out when it is stopped for a short time.
4. Rubber roller - 1) The outer diameter of the rubber roller is φ230mm, produced by a professional manufacturer.
- 2) The surface of the steel roller is wrapped with excellent wear-resistant rubber.
- 3) Equipped with automatic ink leveling device, which can realize the function of non-stop ink stop.
- 4) Manual gap adjustment with self-locking function to ensure uniform ink application.
5.Ink system- 1) Pneumatic diaphragm pump for inking, stable ink supply, easy operation and maintenance.
- 2) Ink storage cup to prevent ink splash and exhaust.
- 3) Stainless steel ink fountain, automatic cycle cleaning and automatic inking.
6.Paper guide roller- 1) The shaft diameter of the upper paper guide roller is 122mm.After two grinding processes, the surface is plated with hard chrome to make the guide roller move easily and smoothly.
- 2) The shaft diameter of the lower paper guide roller is 175mm.After two grinding processes, the surface is plated with hard chrome to make the paper guide more accurate.
- 3) Manually adjust the gap of the paper guide roller, the adjustment range is 1-12mm, and the cross slide is used to connect, the transmission gear always guarantees the correct position meshing when adjusting.
Slotting Unit(AUTO SET)1.Crimping wheel- 1) The wire roller is ground twice, and the surface is plated with hard chrome to make the wire roller move easily and smoothly.
- 2) The high-quality imported polyurethane is used on the rollers to prevent damage to the cardboard.
- 3) Manual adjustment of the gap scale of the pressure roller, the adjustment range is 0-12mm.
2.Slotted knife seat lateral adjustment mechanism- 1) The upper diameter of the slotting knife is φ240mm, and the lower diameter of the slotting knife is φ156mm.After two grinding processes, the surface is plated with hard chrome and the movement is smooth.
- 2) Slotting knife width 7mm, made by professional manufacturers.
- 3) The alloy tool steel is heat treated and ground into a tooth-shaped slotting knife, which has excellent hardness and toughness.
- 4) The alloy steel is heat-treated, the edger is sharpened, the blade is sharp, and the precision is high.
- 5) The horizontal shifting position of the crimping wheel and slotted knife seat adopts electric synchronous control.
- 6) The slotted box height is electrically adjusted, which is convenient and fast.
- 7) Adopt unique elastic chip removal device, low use cost and long life.
- 8) With automatic waste discharge device.
- 9) Manually adjust the clearance of the upper and lower knife shafts, the adjustment range is 1-12mm, and the cross slider connection is used. The transmission gears always ensure the correct position meshing when adjusting.
3.Slotted phase adjustment mechanism.- 1) 360 degree forward and reverse adjustment of planetary gears, making adjustment more convenient, fast and accurate.
- 2) The front and back knife phases are controlled by touch screen and electric buttons, and electric digital 360-degree adjustment (stop and dynamic can be adjusted).
4.Slotted computer operation control- 1) The slotting part is equipped with a PLC and a 7-inch color touch screen to realize human-machine dialogue. Through PLC, various order sizes and storage orders can be set. The set order is called directly next time and the slotted cutter head is automatically reset to allow operation Easier, easier and faster.
- 2) Automatic zeroing device to ensure that the unit has a uniform adjustment benchmark and reduce cardboard waste.
- 3) Safety limit device to ensure that the machine will not be operated by mistake.
Die-cutting Unit1.Operating function- 1) The stencil roller and the Uli rubber roller are automatically disengaged by the cylinder eccentric device without die cutting, which can reduce the no-load load of the machine and prolong the life of the Uli rubber and the die.
- 2) Planetary structure phase adjustment, 360-degree operation, stop, both forward and reverse can be operated, and the phase adjustment accuracy can reach 0.10mm, which is convenient for plate-on and plate-on operation.
- 3) 7-inch color touch screen and plc phase control make operation more convenient, intuitive and accurate.
- 4) Splined transmission, to overcome the mechanical wear of the gear transmission, Uli rubber rollers move 40 mm left and right, and is equipped with a radial differential device, which can evenly spread the rubber roller wear and greatly increase the life of the rubber roller.
- 5) The machine is equipped with a urethane glue correction device, which can be used after repeated corrections to the rubber roller.
- 6) The die cutting roller gap is manually adjusted, with an adjustment range of 1-10mm. It is connected by a cross slider and adjusted by a two-stage aluminum alloy die-casting reduction device. The slider is keylessly connected to ensure the correct meshing position of the transmission gear when adjusting the clearance.
2.Stencil roller- 1) Stencil roll φ755mm does not include knife die.
- 2) The alloy structural steel seamless steel tube is processed and ground, and hard chromium plated.
- 3) Standard stencil roller fixed screw hole spacing, (100mm in the axial direction; 18mm in the radial direction), which is convenient for customers to customize stencils.
- 4) The applicable die height is 25.4mm.
- 5) Knife board thickness: 16mm (for three-layer cardboard).
- 13mm (for five-layer cardboard).
- 6) Phase adjustment: The template roller is equipped with an automatic zeroing device, and is controlled by plc and 7-inch color touch screen. Click to enter the plate roller phase adjustment interface. It has functions such as automatic zeroing, automatic plate alignment and preset die cutting position.
3. Rubber pad roller:- 1) Rubber pad roller φ516mm (excluding Uli rubber pad).
- 2) The alloy structural steel seamless steel tube is processed and ground, and hard chromium plated.
- 3) Using well-known brand Uli rubber pads to ensure service life.
- 4) The thickness of Uli rubber pad is 10mm and the width is 250mm.
Address:
Development Zone, East of Dongguang County, Cangzhou, Hebei, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001
Company Introduction:
HRB-PACK GROUP Co., Ltd.
Since 1999. Located in the south of Beijing and north of Jinan, 3 factories in China for Corrugated cardboard production line, Flexo printer slotter die cutter machine, Flute laminator machine. We have independent export and import company, can export to clients directly.
We have more than 30, 000 sqm production plant, and 3, 000 sqm office building. More than 400 staffs, include sales team, after sales teams, production team, scientific research team...
We have after-sale office in China, Vietnam, India, Bangladesh, Italy…
With a large quantity of models and complete specifications, our products can meet the demand of different clients. With the spirit of keeping improving, we pursue perfection constantly. Our company actively carries out the overall quality managing work. Because of the beautiful and tasteful appearance, compact and careful technology, reasonable price and perfect after-sale service, our products have won the trust and praise from clients all over the country for many years.
Regarding vigorously developing the carton industry in China as our task, we′ll sincerely cooperate with clients and meet their demands with better quality products and perfect after-sale services.
